I have decided to make some 18th century stays, in preparation for making a chemise a la reine for April 2015, as part of the same group that have been 1830s Romantics and Gibson Girls!
I am using JP Ryan’s Half-Boned Stays pattern, and planning to bone with reed cane, both of which I purchased from Wm. Booth Draper.
Currently I am past the mock-up phase and have cut out my pieces, and I’m getting ready to start sewing today (unless Costume ADD strikes! I admit I have been spending a lot of time online, looking at pictures of plaid dresses).
I have heard of people making mock-ups out of cardboard, which seemed like a nifty way to save fabric and avoid boning a mockup since the cardboard was so stiff. Plus taping is much easier than sewing, right?
It was a good experiment, but it didn’t work out too well for me. I did learn a few things though for the future, although I doubt I will be repeating this:
1. Don’t use masking tape. Try duct tape; it’ll hold better.
2. Don’t use super stiff cardboard. It won’t bend to fit you, even if you have a boyish figure.
3. Use cardboard pieces large enough that you can cut the pattern pieces out with the corrugated channels in the same direction as your boning.
4. Since you are taping, not sewing, don’t forget to take out the seam allowances in the pattern when cutting out the cardboard. I ended up having to cut the pieces down a bit, which negated some of the time savings I was counting on.
Here are my cardboard stays:
I couldn’t get it to conform to my body well enough to be a proper mock-up, but it did give me enough of an idea that I felt comfortable cutting out the lining and putting it together like a second mock-up.
The lining is made of linen scraps left over from my 1920s Daisy Dress.
I’ve cut out the interlining, which is white cotton duck, and the cover fabric, which is a cream-colored silk taffeta. The silk is thicker and stiffer than your usual taffeta, and was a remnant, so I decided it was perfect for this project. Here are a few pieces waiting to be sewn:
This is my first foray into stays and corsetry. Wish me luck!



















The cuffs and collar are made from the same embroidered cotton jacquard the false vest is made from. The mini cockades are made from pleated ribbon and gold/silver-colored buttons.








